Meltblown
HOME CARE-Air Filter Materials

HOME CARE-Air Filter Materials

Medical-Flat Face Masks

Medical-Flat Face Masks

Medical-3D Face Masks

Medical-3D Face Masks

Medical-Fish-Type Face Masks

Medical-Fish-Type Face Masks

Meltblown

KNH’s meltblown nonwoven fabrics are renowned for their excellent breathability and high filtration efficiency. This product primarily uses polypropylene as a raw material, with ester grains that are heated, pressurized, and extruded into filaments. These filaments are then stacked on a mesh platform using strong winds, ultimately creating uniform and delicate high-quality meltblown nonwoven fabrics. The fiber diameter of meltblown nonwoven fabrics can range from 1 to 5 microns. This unique microstructure increases the quantity and surface area of ultra-fine fibers per unit, thus enhancing the filtration effect. By incorporating KNH’s exclusive electrostatic polarization technology, KNH’s meltblown nonwoven fabrics effectively filter harmful substances such as viruses, bacteria, dust, and droplets in the air. During the Covid-19 pandemic, KNH’s meltblown nonwoven fabrics were extensively used to manufacture high-quality medical masks, providing effective protection for people in their daily lives. Furthermore, KNH’s meltblown nonwoven fabrics can be used in air filtration materials, clothing insulation materials, and other consumer products. With its exclusive electrostatic polarization technology, meltblown nonwoven fabrics offer outstanding filtration, insulation, and oil absorption properties, making them an ideal solution for various applications.

Process

1

Feeding Machine:

Place the raw materials such as polypropylene ester grains into the machine and mix evenly.
2

Extruding Into Fibers And Stacking Them Into A Web

By using nozzles and strong hot air blowing, the polymer melt is squeezed out from the spinneret plate, elongating into ultra-fine fibers. These ultra-fine fibers are blown by strong winds onto the collector’s mesh, forming a continuous short fiber mash. This process ensures finer fibers and even distribution on the collector, ultimately creating a high-quality short fiber mash.
3

Quality Inspection

Thoroughly inspect the nonwoven fabrics for any foreign objects, metal, or residual stains to ensure that each product meets KNH’s high-quality standards.
4

Winding

After quality inspection, meltblown nonwoven fabrics are rolled up for convenient packaging and efficient transportation.
5

Slitting

The produced meltblown nonwoven fabrics are cut into the required sizes to meet the needs of various fields and applications.

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